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Sludge Thickener

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Sludge Thickener


Thickeners are similar to other circular clarifiers in appearance and operation, but typically require higher operating torque and alternate sludge collection designs for optimal performance.


Applications
  • Sludge thickening in municipal and industrial wastewater treatment plants.
  • Mining and mineral processing to thicken tailings, concentrate ores, and recover process water.
  • Chemical and pharmaceutical industries for solids–liquid separation and slurry concentration.
  • Food and beverage processing for thickening organic slurries.
  • Power plants for ash slurry thickening and water recovery.
  • Paper and pulp industries to increase solids concentration before dewatering.
  • Pre-dewatering step before filter presses, centrifuges, or belt presses.
Key Features & Benefits
  • High-torque drive mechanism designed to handle dense, heavy sludge loads.
  • Robust sludge collection system such as picket fences, rakes, or rotating arms optimized for thickening applications.
  • Deep, wide settling zone allowing more time and surface area for solids compaction.
  • Low overflow rates ensuring clearer supernatant discharge.
  • Automatic sludge withdrawal control for consistent underflow concentration.
  • Minimal maintenance requirements due to slow-moving and sturdy components.
  • Customizable design including tank diameter, rake type, and drive capacity.
  • Energy-efficient operation with slow rotational speeds and durable mechanical parts.

Thickeners are specialized circular clarifiers designed to increase the solids concentration of sludge or slurry by allowing particles to settle and compact at the bottom. With high-torque drives and efficient sludge collection mechanisms, they produce a dense underflow and clear overflow, making them essential in wastewater treatment, mining, and industrial solids–liquid separation processes.